不锈钢反应釜
设计标准：GB150-2011《压力容器》 | ASME Section VIII Div.1
设计标准：GB150-2011《压力容器》 | ASME Section VIII Div.1
设计标准：GB150-2011《压力容器》 | ASME Section VIII Div.1
部件 | 材质选项 | 特性 |
主体壳体 | 304/316L/321 不锈钢 | 抗拉强度 ≥515 MPa，内表面Ra≤0.8μm (电解抛光) |
换热结构 | 夹套/半管/内盘管 | 夹套耐压0.6MPa，半管耐压2.5MPa |
密封系统 | 机械密封 (双端面) + PTFE垫片 | 符合EN 12756泄漏标准 (≤10 ppm) |
加热方式
电加热：380V/50Hz，功率密度 ≤3.5W/cm²
蒸汽加热：饱和蒸汽压力 ≤0.8MPa
导热油循环：控温精度 ±1℃
搅拌系统
桨式/涡轮式/锚式设计
转速 0~300 rpm (变频控制)
接口标准
法兰：HG/T 20592 DN50~DN200
快开卡箍：ISO 2852 标准
优势项 | 技术说明 |
高强度 | 工作压力可达4.0MPa (液压测试6.0MPa) |
洁净级 | 满足GMP 2023版 Class D级洁净要求 |
快速控温 | 夹套油浴升温速率 ≥3℃/min (2000L容积) |
寿命成本比 | 使用寿命20年，维护成本仅为玻璃衬里的40% |
参数 | 标准范围 | 扩展选项 |
容积 | 100L~20,000L | 50,000L (定制) |
设计温度 | -196℃~+350℃ | +450℃ (特殊设计) |
真空度 | ≤0.095MPa | ≤1×10⁻³ Pa (高真空) |
Design Standards: ASME Section VIII Div.1 | PED 2014/68/EU
Component | Material Options | Properties |
Main Vessel | 304/316L/321 Stainless Steel | Tensile strength ≥515 MPa, Ra≤0.8μm (electropolished) |
Heat Exchange | Jacket/Half-pipe Coil/Internal Coil | Jacket pressure 0.6MPa, Half-pipe pressure 2.5MPa |
Sealing | Mechanical Seal (double) + PTFE Gasket | EN 12756 leakage standard (≤10 ppm) |
Heating Methods
Electric: 380V/50Hz, power density ≤3.5W/cm²
Steam: Saturated steam ≤0.8MPa
Thermal Oil: Temperature control ±1℃
Agitation System
Paddle/Turbine/Anchor type
Speed 0~300 rpm (VFD control)
Connections
Flanges: HG/T 20592 DN50~DN200
Quick Clamps: ISO 2852
Advantage | Technical Highlights |
High Strength | Operating pressure up to 4.0MPa (hydrotest 6.0MPa) |
Sanitary Grade | Complies with GMP 2023 Class D cleanliness |
Rapid Heating | Jacket heating rate ≥3℃/min (2000L volume) |
Cost Efficiency | 20-year service life, maintenance cost 40% lower than glass-lined reactors |
Parameter | Standard Range | Custom Options |
Volume | 100L~20,000L | Up to 50,000L |
Temperature | -196℃~+350℃ | +450℃ (special design) |
Vacuum | ≤0.095MPa | ≤1×10⁻³ Pa (high vacuum) |
Nozzle 管口 | Connection standard 连接尺寸 | Application用途 |
a | / | Manhole 人孔 |
b | HG/T20592-2009 | Agitator hole 搅拌孔 |
c | HG/T20592-2009 | Temperature hole 温度计口 |
d | HG/T20592-2009 | Discharge hole 排净口 |
e | HG/T20592-2009 | Reserve hole 备用口 |
f | HG/T20592-2009 | Pressure gauge 压力表口 |
S1-2 | / | Sight glass hole 视镜口 |
H1-4 | HG/T20592-2009 | Jacket inlet and outlet hole 夹套进出口 |
K1-2 | HG/T20592-2009 | Reserve hole 备用口 |
m | Inner screw, G1/2” | Jacket vent hole 气体出口 |